Design and validation of a fixture for positive incremental sheet forming

Muftooh Ur Rehman Siddiqi (Corresponding Author), Jonathan R Corney, Giribaskar Sivaswamy, Muhammad Amir, Rahul Bhattacharya

Research output: Contribution to journalArticle

3 Citations (Scopus)

Abstract

Incremental sheet forming is an emerging manufacturing technique in which sheet metal is formed into desired shape through the application of localized force using a hemispherical tool. Potential advantages of the process are its relatively low cost and small lead times, and these have to be balanced against the disadvantages of low dimensional accuracy and a limited understanding of the process’ internal mechanics. Incremental sheet forming system can be classified as positive, or negative, depending on whether the sheet material is progressively deformed onto a protrusion or a cavity. In negative systems, the work piece is held on a static fixture; whereas, in positive incremental sheet forming, the fixture must be incrementally lowered onto a protruding die. Although the vertical movement of positive incremental sheet forming fixtures is easily illustrated schematically, its implementation is challenging; if the descent is actuated, the motion has to be carefully coordinated with those of the forming tool; if free sliding on vertical columns, the rig must move without jamming or rocking. This article reports the development and testing of a positive incremental sheet forming fixture design that uses nylon sleeve bushes. Symmetric and asymmetric components were formed using the designed fixture, modular wooden dies and a rotating tool with multiple diameters and the results are discussed.
Original languageEnglish
Pages (from-to)629-643
Number of pages15
JournalThe Journal of Engineering Manufacture
Volume232
Issue number4
Early online date19 Apr 2017
DOIs
Publication statusPublished - 1 Mar 2018

    Fingerprint

Keywords

  • incremental sheet forming
  • fixture design
  • sheet thickness
  • sheet strains

Cite this